TROUBLESHOOTING & WIRING TRAINING STATION FOR HIGH VOLTAGE VEHICLES (STEP 2)

 

 

This is a training resource that can be seen as step 2 and as the continuation of our very popular package High Voltage and Safety Training Package, to learn safe work and procedure (TSI HV-COMBO 1) .

The student start by wiring the high voltage system and pilot on the for the  simulated HV vehicle. Once its been wired  in the correct way. The instructor can switch in 12 different faults so students can perform Troubleshooting on the equipments.

On the other side of the panel “two sided” The students can perform insulation test and and fault searching related to that  test method.

With the training station, students will practice electrical troubleshooting on a high voltage vehicle. Activities include performing practical tasks that help them develop safe work practices and troubleshooting methods.

Main components displayed on the education panel:

  • HVIL Circuit (Pilot line)
  • Lion Battery pack with BMS
  • On board charger
  • Inverter / power delivery module with DC /DC converter
  • Drive motor
  • Reduction gearbox
  • HV Battery Wiring
  • Isolation monitor
  • Fast DC  charging port
  • Fast Charging DC  Connector
  • AC Domestic charging 230V
  • 12V Auxiliary Battery
  • EV ECU
  • Electric AC compressor
  • DC fuse box with extra fuses
  • PTC Heater
  • Main control relay 1 and 2

 

Specifications:

  • Simulation of a typical high voltage system
  •  Connect the system
  •  Low safe  simulated voltage
  •  Insulation test
  •  Mobile
  •  Learning materials/ Practical manual with exercises 
  •  Three different voltages
  •  AC 3-phase voltage
  •  Pilot line
  •  Charging contacts.

Included in the delivery.

  1. Two sided training station with fault insertion in an aluminium mobile frame
  2. Complete with all cables power supply etc ( plug and play delivery)
  3. 1 multimeter and 1 insulation tester is included in the scope.
  4. Storage for meters and Cabels on the trainer.
  5. Practical manual/learning material in English.
  6. Made in Sweden

 

The teaching material provides theory support and guidance for safety functions and diagnostic routines for electric cars.

The Step 1 TSI’s training station for safe work on high voltage vehicles should be thoroughly worked through by students before starting work on this troubleshooting training station which is step 2.

The troubleshooting tasks will all be practical and require the use of test equipment.